W

Wafer-type design

The wafer-type valve design is used for special globe and butterfly valve applications; wafer-type valves feature the shortest face-to-face lengths of all valve types (also see Valve).

Waste water lifting unit

Waste water lifting units serve to automatically drain water from washbasins, showers, washing machines and, on a larger scale, from buildings and premises. The fluid handled can be any type of contaminated water. Waste water lifting units are composed of a plastic collecting tank with an integrated submersible motor pump which starts and stops automatically. They are available as single-pump or dual-pump units.

Types of installation 

  • Underfloor
    See Fig. 1 Waste water lifting unit
  • Above floor
    See Fig. 2 Waste water lifting unit

This is an embedded image

This is an embedded image


Waste water pump

Waste water pumps transport heavily contaminated water which often contains solid particles of various organic, inorganic and mineral origin. Single-stage designs are preferable. Waste water pumps are generally not self-priming. They are completely submerged in the fluid handled. Wear-resistant mechanical seals are used as a shaft seal.

Typical applications are those of the food processing, construction, pulp and paper, sugar, and metal industries (e. g. metal electrolysis) as well as mining and water extraction (e. g. cooling water, seawater desalination). A distinction is made between municipal and industrial waste water pumps as the requirements differ considerably. Municipal waste water pumps, also referred to as sewage pumps, typically transport the following fluids: raw sewage (e. g. waste water, sewage, see Sewage pump),  mechanically treated waste water from treatment tanks, sludge (e. g. activated, raw, digested and return activated sludge) as well as stormwater.

For industrial waste water pumps the selection of suitable materials is crucial as industrial waste water can be highly aggressive or abrasive (see Abrasion). The pump casing can be especially fitted with casing wear rings or wear plates which are made of particularly wear-resistant materials and can be easily replaced.

Waste water pumps can be designed for either wet well or dry installation. Waste water pumps for wet well installation are also referred to as submersible motor pumps. See Figs. 2, 3, 5 Waste water pump

Waste water pumps can also be installed as horizontal pumps (see Figs. 1, 4, 6 Waste water pump) or vertical pumps (e. g. underfloor installation). See Fig.2 Vertical shaft submersible pump

The counterpart of this pump is the clean water pump

The type of impeller used depends on the fluid handled:

  • Channel impeller with one, two or three channels (either closed or open)
    See Figs. 1, 2 Waste water pump
  • Open single-channel and diagonal impeller
    See Fig. 4 Waste water pump
  • Free-flow impeller (see Torque flow pump)
    See Fig. 3 Waste water pump

This is an embedded image

This is an embedded image

This is an embedded image

This is an embedded image

This is an embedded image

This is an embedded image

Water consumption

Water consumption generally means the consumption of water in the domestic environment. By comparing water consumption levels it is possible to identify regional differences.

Domestic water consumption in Germany is approximately 10 per cent of total water consumption, by far the greater proportion being accounted for by industry and power plants.

Water hammer

Water hammer describes a violent surge pressure in a pipe when two water columns collide after a temporary separation of fluid columns in the piping as a result of gas separation, and/or vaporisation due to a pressure drop followed by a pressure rise. Water hammer may also occur if a valve closes too quickly (see surge pressure).

Water hardness

The hardness of water is defined as the presence of ions of alkaline earth metals dissolved in the water and their anionic partners. The degree of hardness is determined by the pH value and is given as the concentration of calcium (Ca2+) and magnesium ions (Mg2+), and - in some special cases (e. g. seawater) - of strontium and barium ions. Since these ions form insoluble, unwanted compounds (lime, lime soaps), the water hardness must be taken into account during planning.

Hydrogen carbonate hardness (previously known as carbonate hardness) is the amount of "hardness ions" which are equivalent to the amount of hydrogen carbonate and carbonate ions in the water (i. e. the amount of Ca(HC03)2). The hardness of the water is given as the molar concentration of hardness ions in the water, expressed in mmol/l.

There is a correlation between hardness expressed in the legal unit mmol/l, and the former nationally and internationally used degrees of hardness.
See Fig. 1 Water hardness

This is an embedded image

Water hardness is also relevant to the formation of an anti-corrosive, chalky rust film and the proneness to scale deposition. This formation of deposits is prevented in service and cooling water supplies by softening (e. g. removing the substances causing hardness), adding polyphosphates, or using complexing agents.

Water jet pump

The water jet pump is a self-priming pump which has no moving parts. See Fig. 1 Water jet pump

This is an embedded image

It is often also used as the priming stage for pumps of lower ratings such as garden pumps or domestic water supply systems. It operates in the same way as a eductor-jet pump.

Water ring pump

Water ring pumps are liquid ring pumps which work according to the principle of positive displacement (see Positive displacement pump) when partly filled with gas, like side channel pumps Their self-priming capabilities are very good (see Self-priming pump). See Fig. 1 Water ring pump

This is an embedded image

A star-shaped impeller (see Star impeller) rotates eccentrically in a casing,  partially filled with liquid, generating a liquid ring with a free surface. The vanes of the star impeller dip into this liquid ring (often a water ring) at varying depths during the course of a revolution. This causes the formation of gas-filled cavities between the vanes and the surface of the liquid. The cavities increase and decrease alternately. In this operating condition the water ring pump is suitable for pumping gas.

When the gas feed ceases (e.g. when the suction line, has been evacuated completely), the water ring pump starts pumping liquid. In this operating mode pump efficiency is usually only moderate. For this reason, priming aids of this type, e.g. for self-priming marine pumps, are stopped manually or automatically when the evacuation process is completed. They are isolated from the suction line, which is now filled with water, and vented. This minimises the power input required for the star impellers.

The effectiveness of a water ring pump is very much dependent on the sealing between star impeller and casing. Narrow clearances at the two flat faces of the casing which accommodate the suction and discharge openings are essential.

Liquid ring pumps are not only used as priming aids for centrifugal pumps but also as vacuum pumps or compressors in the chemical industry.

They are particularly advantageous when the gas to be pumped has to be humidified or compressed without increasing the temperature. An example would be chlorine electrolysis processes in which chlorine gas is isothermally compressed and, simultaneously, scrubbed by concentrated sulphuric acid used as a liquid ring.

At this liquid ring compressor the top and bottom casing halves are designed as eccentric mirror images of each other, so that the star impeller with forward-curvature vanes aspirates and compresses twice per revolution and the compressed gas leaving the discharge nozzle entrains a small amount of liquid. The liquid is then separated from the gas in a separator and cooled by a heat exchanger before being returned to the compressor to maintain the liquid ring. See Fig. 2 Water ring pump

This is an embedded image


Water supply pump

The term water supply pump refers to all centrifugal pumps which transport drinking or service water either directly to a supply network or through long-distance pipes to a supply area.

Requirements to be met by water supply pumps:

  • High efficiency (continuous operation)
  • Reliable bearing arrangement which does not impair the water quality
  • Low noise level

Various types of pumps are used depending on the flow rate (Q), head  (H) and installation conditions.

Types of pumps and their operating ranges

  • Submersible borehole pumps are installed in wells. They pump the water directly to the network if no water treatment is required:
    Q up to 3,000 m3/h, H up to 1,400 m
  • Vertical, wet-installed deep-well turbine pumps (see Vertical pump; see Wet well installation): Q up to 2,800 m3/h, H up to 160 m
  • Vertical, wet-installed, multistage tubular casing pumps  (Mixed flow pump; see Multistage pump): Q 800 to 30,000 m3/h, H up to 140 m
  • Single-stage, single-entry volute casing pumps: Q up to 36,000 m3/h, H up to 140 m
  • Single-stage, single-entry volute casing pumps with diffuser: Q = 500 to 10,000 m3/h, H up to 210 m
  • Multistage pumps: Q = 20 to 500 m3/h, H up to 500 m; Q = 500 to 3,500 m3/h, H up to 350 m
  • Double-suction, single-stage volute casing pumps
    (see Double-suction pump): Q = 100 to 30,000 m3/h, H up to 500 m
  • Double-suction, single-stage volute casing pumps with diffuser:
    Q = 800 to 20,000 m3/h, H up to 700 m


Waterworks pump

A waterworks pump is a centrifugal pump which is used for the public drinking water supply of municipalities and communities.

Waterworks pumps are characterised by low maintenance costs, decades of high operating reliability and a hygienic design for pumping pure water. Waterworks pumps belong to the family of water supply pumps.

Wear

Wear is an attrition phenomenon (i. e. the gradual loss of material from the surface of a solid body) which is caused by mechanical factors such as contact with and motion relative to a solid, liquid or gaseous counter body (see abrasion).  

One of the main ways to extend the service life of machines and equipment is to reduce the level of wear. There are various types of wear, but certain types are more common in centrifugal pumps than others. See Fig. 1 Wear

This is an embedded image


Weight

Weight is the force (FG) exerted on a body with mass (m) due to the influence of the acceleration due to gravity (g), according to the formula

This is an embedded image

The unit of weight is the Newton (N). The weight of a mass, like the acceleration due to gravity depends on geographical location. In everyday discourse, the expression "weight" is frequently used to refer to the corresponding mass (m), of which the unit is the kilogram (kg).

Wet cooling

Wet cooling is a cooling process used in power stations. This process comprises a condenser which converts vapour into water by means of a heat exchanger.
Cooling can be achieved with fresh water, a cooling tower or a combination of fresh water and cooling tower.
An alternative form of cooling is dry cooling. A distinction is made between three wet cooling processes:

Cooling using fresh water 

The fresh water used for this cooling type is drawn from a river, lake or the sea. It is pumped through heat exchangers by cooling water pumps and then discharged to the same water bodies. zurückgeleitet. 

Cooling via cooling tower

For cooling using a cooling tower, the water is drawn once from a river, lake or the sea depending on the power station's location, and fed into a collecting tank underneath the cooling tower. The water is drawn from there with pumps and transported through heat exchangers, then returned to the collecting tank via the cooling tower. The water lost as a result of evaporation or leakage must be replaced.

Cooling using fresh water and cooling tower

Depending on the heat load capacity of a river or lake, cooling is switched from fresh water to combined fresh water/cooling tower operation.
In this case, the cooling water pump must be able to develop the head for both fresh water and cooling tower operation. If this is not feasible for hydraulic reasons, cost-effective operation cannot be achieved. Under these circumstances, other solutions must be considered.

Alternatives providing the required heads for fresh water and cooling tower operation

  • The cooling circuit is split into a fresh water cooling and cooling tower circuit. This ensures that the water downstream of the heat exchanger is not directly discharged into the river but routed to the cooling tower pumps. They first pump the water through the cooling towers before the cooled water is discharged into the river or directly returned to the cooling water pump.
  • An electric motor with fixed rotational speed is usually employed as a drive. Depending on the required power input, it is possible to use a speed-controlled motor with a frequency inverter (see Closed loop control) or a motor with pole changing option (see Number of poles). 
  • In exceptional cases, speed modulation gear units which allow speed control during operation are employed on small-sized pumps.


Wet rotor motor

A wet rotor motor is typically an asynchronous squirrel-cage motor (see Asynchronous motor), whose rotors and bearings are operated in the fluid handled. These motors require special attention during the design, assembly and commissioning stages to ensure that they are reliably filled and vented and that solids in the fluid handled do not reach the fluid-lubricated plain bearings.

Wet rotor motors either have a dry (see Canned motor) or wet stator winding (wet motor).

Wet motor

The wet motor is completely filled with fluid (preferably water). Together with the rotor and bearing, the stator and winding are also submerged along with the supply line connections. All live parts must be protected by water-proof and pressure-tight insulation, however.

Wet motors are used as drive motors (see Submersible motor) for submersible borehole pumps  in wells and glandless circulating pumps in fossil-fuelled power stations. See Fig. 1 Wet rotor motor

This is an embedded image

The power range is approximately 1 kW to 2500 kW (glandless circulating pump) or 3500 kW (submersible motor) for operating voltages that normally peak at 6.6 kV or 10 kV in special cases.

Wood pulp

Wood pulp consists of fine wood fibres. It serves as an important raw material for manufacturing paper and, together with "chemical pulp", is sometimes referred to as fibrous material.

Work

Work (W), as a physical entity, is the energy, used in order to displace a body over a distance (s) by means of a force (F) acting in the direction of the displacement.

This is an embedded image

When a body is rotated, the mechanical work is:

This is an embedded image

The quantities of work, energy and heat energy are interchangeable entities in the technical context, defined by the same unit, viz. Joule (J).