Open pit copper mine

Mining is essential to a net-zero future.

Copper, cobalt, nickel, graphite, and lithium are crucial for the world’s transition to renewable energy.

Wholeheartedly committed to a sustainable future, we have achieved remarkable progress in developing high-efficiency pumps for mining and dredging. These pumps not only minimize downtime and reduce the overall cost of ownership, but they also integrate state-of-the-art IIoT technology. Furthermore, our manufacturing process prioritizes the use of recycled materials, and our facilities operate on renewable energy sources. As a result, our pumps offer an ideal blend of reliable performance and sustainability.

What the mining and dredging industries expect of us

Few industries are as tough on pumps as mining and dredging. Challenges are manifold and complex: Aggressive slurries and ever-changing conditions and materials cause pumps to wear out quickly. Unexpected outages can halt the entire production process, resulting in incredibly high costs.

Therefore, mine and dredge operators require a reliable partner capable of providing specialized heavy-duty slurry pumps. These pumps should not only minimize downtime and decrease the overall cost of ownership but also enhance efficiency—all while maintaining a strong commitment to sustainability.

GIW® Slurry Pumps

KSB has been a trusted supplier of GIW® Slurry Pumps for hard rock mining, mineral mining, and dredging for decades. Known for high performance, these pumps are manufactured across several countries, including the USA, Brazil, South Africa, and India. Among these manufacturers, KSB GIW, Inc. in Grovetown, Georgia, USA, is the largest, offering the most comprehensive range of pumps.

In recent years, KSB GIW, Inc. has taken steps to reduce energy waste by purchasing renewable energy credits. These credits ensure that the plant operates on 100% renewable energy. Additionally, an extensive scrap buyback program recycles worn pumps and parts, with 60-70% of new slurry pumps being produced using recycled white iron.
 

Sustainable Mining & Dredging

The mining and dredging industries are facing ever-changing environmental challenges. Sustainable mine and dredge management and lower energy consumption are just two of the many issues to which both industries must respond. Our pumps provide resilient and eco-friendly solutions.

KSB slurry pumps for mining

High Efficiency

Durable pumps and components not only provide exceptional performance and reliability but also minimize waste, resulting in financial advantages for operators. The GIW® MDX-750 has demonstrated remarkable run times. Specifically designed for processing hard rock, the MDX achieved an impressive 5600 hours of continuous operation at a Chilean copper mine. Meanwhile, the UPA borehole pump has played a crucial role in dewatering at mine sites across the globe. Additionally, the GIW® DWD, installed on one of the largest cutter suction dredges in the world, is providing its operators high efficiency and safety due to its double-wall design.

Using high-quality mechanical seals is also key to boosting the economic efficiency and operational reliability of pumps. Quality seals reduce the frequency of repairs caused by sealing issues. Mechanical seals keep handled fluids contained and prevent harmful emissions. KSB offers mechanical seals suitable for a wide range of applications.

IIoT Technology

KSB’s IIoT technology GIW® SLYsight, has contributed to longer run times by taking the guesswork out of routine pump maintenance. Using custom sensors at strategic locations, it measures the actual wear rate of a pump’s parts, including the internal clearance between the suction liner and the impeller, also known as the “nose gap.” With GIW® SLYsight, customers are informed of exactly which parts need attention, when they require replacement, and how adjustments can be made safely.

KSB slurry pumps for mining
Hydrotransport

Water Conservation

Our extensive research and development (R&D) efforts have positioned us as experts in hydraulic design, mechanical engineering, wear technology, and materials science. As a result, we deliver reliable and sustainable products to our customers. A prime example of this is the GIW® TDW series. These pumps play a crucial role in mining operations by eliminating the need for pump seal water, thereby conserving water resources and reducing transportation requirements. Additionally, the TDW series is well-suited for water reclamation applications.

More on KSB products, services and markets

Products and services

Whether in water management, in industry, mining, chemical applications, building services or energy supply, our customers are active on the most diverse of markets with highly specific requirements. KSB’s products and services offer tailored solutions: efficient, reliable and durable.

There’s no life without water – which is why KSB offers solutions relating to all aspects of water and waste water.

Water

From extraction and transport right through to treatment, KSB offers pumps, valves and services for water and waste water applications.

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General Industry

Almost no industrial process would be possible without pumps and valves. We accompany our industrial customers from the initial planning stage through to operation and the end of the life cycle of our products.

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Building Services

Whether in water supply or drainage, air conditioning or fire protection, KSB pumps and valves are employed in all types of buildings, such as offices, residential houses, hospitals or swimming pools.

Petrochemicals / Chemicals

High temperatures and pressures, flammable fluids – chemical pumps and valves have to withstand extreme conditions. By providing innovative designs and comprehensive service, KSB ensures reliable production.

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Energy

No matter whether the energy comes from the sun, wind, fossil fuels, geothermal heat or nuclear power – KSB offers efficient, safe and reliable solutions for power generating companies around the globe.